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In the world of machine shops, the use of precision tools is essential to ensure accurate, high quality machining. Planers are essential tools for machining surfaces and holes, helping to improve precision and finish.
What are laminators
Lamers are cutting tools used to finish and enlarge previously made holes, bringing them to the desired size and finish. They are designed to remove a small amount of material, improving the accuracy and surface quality of the hole.
Composition and Characteristics
The laminators are made from high-strength materials such as high-speed steel (HSS) or tungsten carbide. These materials give the blades superior durability and the ability to retain sharpness even after many uses. Some blades can be coated with materials such as titanium nitride to further improve wear resistance and durability.
Types of laminators
There are different types of laminators, each designed for specific applications:
- Cylindrical cutters: Used for machining cylindrical holes, ensuring a smooth and precise surface.
- Conical laminators: Used for machining conical holes, often used in specific applications such as making screw or bolt seats.
- Hand and machine laminators: Hand laminators are used manually, while machine laminators are designed for use with machine tools such as drills and milling machines.
Uses of Rolling Mills in Machine Shops
Rollers are essential tools in machine shops due to their ability to improve the accuracy and finish of holes. Let's look at some of the main uses:
Metal Rollers
Metal finishers are designed to work on different types of metal, ensuring precise holes and smooth surfaces. They are ideal for applications requiring high precision and finish.
Professional Rollers
For workshops that need reliable and durable tools, professional planers are the ideal choice. They offer superior performance and a long service life, reducing the need for frequent changes and ensuring high quality work.
Precise Hole Planers
Lamers are essential for obtaining precise holes, improving hole size and finish. This is especially important in applications where precision is crucial, such as in the machining of high-precision mechanical components.
Stainless Steel Rollers
Stainless steel is known for its corrosion resistance and hardness. Stainless steel cutters are designed to cope with these characteristics, ensuring precise holes and smooth surfaces.
Advantages of Rollers
- Strength and Durability
Lamers are extremely wear-resistant and can retain their sharpness even after many uses, reducing the need for frequent replacement and increasing work efficiency.
- Precision
These tools offer superior precision due to their ability to remove small amounts of material evenly, ensuring close tolerance holes and smooth surfaces.
- Versatility
The laminators are suitable for a wide range of metal materials, making them versatile tools for any machine shop. They can be used to machine steel, stainless steel, special alloys and more.
Differences between Rollers and Reamers
- Function: Rollers are designed to finish and enlarge holes, improving accuracy and surface finish, while reamers are mainly used to improve the surface quality of existing holes.
- Material Removed: Lamers remove only a small amount of material to improve the size and finish of the existing hole, while reamers can remove smaller amounts of material to achieve smooth and accurate surfaces.
- Structure: Lamers have a simpler structure than reamers and are designed specifically for enlarging and finishing holes, while reamers can have complex geometries to perform different cutting operations.
How to use Lamers:
Choosing the Right Cutter
Choosing the right laminator for the material to be machined is crucial. For hard materials such as stainless steel, opt for tungsten carbide or coated planers, while for softer alloys, a standard planer may be sufficient.
Maintenance of Lamers
Keeping your blades sharp and clean is essential to ensure their durability. Use lubricating oils during machining to reduce friction and prevent overheating.
Frequently Asked Questions
Can laminators be used for hard materials?
Yes, laminators can be used for hard materials such as steel and stainless steel. For these applications, it is advisable to use tungsten carbide or coated laminators.
How to Choose the Right Size of Lamers?
Choosing the right size depends on the diameter of the hole you want to finish. It is important to accurately measure the diameter of the hole and choose a file of the corresponding size.
What are the Main Advantages of Coated Blades?
Coated planers offer greater wear resistance and a better ability to maintain sharpness than uncoated planers. This makes them ideal for intensive applications and hard materials.
The blades are an indispensable tool for any machine shop due to their strength, versatility and precision. By choosing the right blades for your needs and using them correctly, you can significantly improve the quality of your work and the life of your tools.
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