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< Lubricants for machine tools

Water-miscible coolants

In the world of machine shops, efficiency and precision are key elements in ensuring work quality and customer satisfaction. A crucial aspect that contributes to these goals is the use of water-miscible metalworking fluids. These fluids, essential for the optimal operation of machine tools, offer a number of benefits that go far beyond simple lubrication.

Water-Miscible Metalworking Fluids: A Technical Overview

Water-miscible metalworking fluids are fluids that are mainly used to cool and lubricate tools and workpieces during cutting and machining processes. These fluids consist of an oil base that, when mixed with water, forms a stable emulsion. Their ability to reduce friction and dissipate heat generated during machining makes them indispensable in many industrial applications.

Main functions and benefits of water-miscible metalworking fluids

The primary function of water-miscible metalworking fluids is to reduce friction between the tool and the workpiece. This not only extends tool life, but also improves the quality of the machined surface. In addition, the cooling capacity of these fluids prevents overheating, reducing the risk of thermal deformation and improving the dimensional accuracy of workpieces.

Another significant advantage is their ability to remove chips and debris from the cutting area, keeping the work area clean and reducing the risk of tool damage. In addition, water-miscible metalworking fluids offer corrosion protection, preserving both tools and machined parts.

Use and applications in machine shops

The correct use of water-miscible metalworking fluids requires a thorough understanding of their properties and operating conditions. It is essential to choose the most suitable type of cooling lubricant according to the workpiece material, type of machining and tool specifications. The emulsion concentration must be monitored and kept within recommended limits to ensure optimal performance.

In machine shops, these fluids are used in a wide range of applications, including milling, turning, drilling and grinding. Each process has specific requirements in terms of lubrication and cooling, and the choice of the right cooling lubricant can make all the difference in terms of efficiency and end-product quality.

Environmental and safety benefits

In addition to operational benefits, water-miscible metalworking fluids offer significant environmental advantages. Being water-based, they are generally less toxic and safer to handle than pure oil-based lubricants. In addition, their biodegradability reduces their environmental impact, making them a more sustainable choice for companies seeking to reduce their carbon footprint.

From a safety perspective, the use of water-miscible metalworking fluids reduces the risk of fire, as water acts as a flame retardant. This is especially important in working environments where high temperatures and sparks are present.

Frequently asked questions about water-miscible metalworking fluids

1. What is the service life of a water-miscible metalworking fluid?
The lifetime of a water-miscible metalworking fluid depends on various factors, including product quality, operating conditions and system maintenance. In general, with proper handling and filtration, these fluids can last several months.

2. How should used cooling lubricants be disposed of?
Used cooling lubricants must be disposed of in accordance with local and national hazardous waste regulations. It is important to cooperate with specialised disposal companies to ensure safe and environmentally sound treatment.

3. What are the signs of deterioration of a cooling lubricant?
Signs of deterioration include colour changes, unpleasant odour, foaming and reduced lubrication and cooling performance. It is essential to monitor the condition of the coolant regularly in order to take timely action.

4. Can water-miscible metalworking fluids be recycled?
Yes, many water-miscible metalworking fluids can be recycled through filtration and regeneration processes. This not only reduces operating costs, but also contributes to environmental sustainability.

5. What are the best practices for maintaining coolant systems?
Best practices include regular monitoring of emulsion concentration, cleaning of tanks and filters, and periodic fluid analysis to detect any contamination or deterioration.

Conclusions

Water-miscible metalworking fluids are an essential component of modern machine shops, offering a combination of operational efficiency, safety and environmental sustainability. Their ability to improve work quality and prolong tool life makes them an indispensable choice for any company wishing to maintain a competitive edge in the industry. With proper handling and conscious use, these fluids can contribute significantly to the success and sustainability of industrial operations.
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Mineral-based metalworking fluid LANDOIL Multifluid S
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H0126
Mineral-based metalworking fluid LANDOIL Multifluid S
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Quantity5 - 200 L
BasesMinerals
EP-
Removal
Grinding-
As low as €34.00 Regular Price €36.75 - 7%
LANDOIL
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As low as €34.00 Regular Price €36.75 - 7%
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Mineral-based metalworking fluid LANDOIL Multifluid E POWER EP
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H0012
Mineral-based metalworking fluid LANDOIL Multifluid E POWER EP
Product Information
Quantity25 - 200 L
BasesMinerals
EP
Removal
Grinding-
As low as €189.00 Regular Price €205.00 - 8%
LANDOIL
In stock Few pieces Available on order
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As low as €189.00 Regular Price €205.00 - 8%
LANDOIL
Mineral-based metalworking fluid LANDOIL Multifluid E POWER
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H0031
Mineral-based metalworking fluid LANDOIL Multifluid E POWER
Product Information
Quantity25 - 200 L
BasesMinerals
EP-
Removal
Grinding
As low as €182.00 Regular Price €197.50 - 8%
LANDOIL
In stock Few pieces Available on order
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As low as €182.00 Regular Price €197.50 - 8%
LANDOIL
Mineral-based metalworking fluid LANDOIL Multifluid S UNI
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H0044
Mineral-based metalworking fluid LANDOIL Multifluid S UNI
Product Information
Quantity25 - 200 L
BasesMinerals
EP-
Removal
Grinding
As low as €166.00 Regular Price €180.00 - 8%
LANDOIL
In stock Few pieces Available on order
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As low as €166.00 Regular Price €180.00 - 8%
LANDOIL
Mineral-based metalworking fluid LANDOIL Multifluid E UNI EP
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H0009
Mineral-based metalworking fluid LANDOIL Multifluid E UNI EP
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Quantity5 - 200 L
BasesMinerals
EP
Removal
Grinding-
As low as €45.00 Regular Price €49.20 - 9%
LANDOIL
In stock Few pieces Available on order
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As low as €45.00 Regular Price €49.20 - 9%
LANDOIL
Mineral-based metalworking fluid LANDOIL Multifluid E UNI
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H0014
Mineral-based metalworking fluid LANDOIL Multifluid E UNI
Product Information
Quantity25 - 200 L
BasesMinerals
EP-
Removal
Grinding-
As low as €186.00 Regular Price €202.50 - 8%
LANDOIL
In stock Few pieces Available on order
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As low as €186.00 Regular Price €202.50 - 8%
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Ester-based metalworking fluid LANDOIL Futura S UNI
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H0213
Ester-based metalworking fluid LANDOIL Futura S UNI
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Quantity25 - 200 L
BasesEster
EP-
Removal
Grinding
As low as €198.00 Regular Price €215.00 - 8%
LANDOIL
In stock Few pieces Available on order
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As low as €198.00 Regular Price €215.00 - 8%
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Sanitizing detergent for machine tools LANDOIL WHAMEX
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Sanitizing detergent for machine tools LANDOIL WHAMEX
As low as €43.00 Regular Price €46.75 - 8%
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As low as €43.00 Regular Price €46.75 - 8%
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