Driven tool holders
Motorised toolholders: the innovation that revolutionises machine shops
In the context of modern machine shops, efficiency and precision are essential elements to ensure competitiveness and quality. Among the technologies that have revolutionised the way workshops work are motorised tool holders.
What are motorised tool holders?
Motorised tool holders are devices used on machine tools such as lathes and machining centres to drive rotating tools such as milling cutters, drills and other precision tools. Unlike static tool holders, motorised models have the ability to perform complex machining operations autonomously, significantly reducing machining time and improving the final product quality.
This type of equipment is particularly useful in operations requiring the simultaneous use of several tools, such as turning and milling, eliminating the need to transfer the workpiece from one machine to another. This results in reduced downtime and increased productivity.
Advantages of using motorised tool holders for complex machining operations
A key aspect to consider when adopting motorised toolholders for complex machining is their ability to perform multiple operations in a single setup. This means that once the workpiece is fixed on the lathe or milling machine, multiple machining operations can be performed without having to remove or reposition it.
Some specific advantages include:
- Reduced cycle times: multiple machining operations in a single operation allow the part to be completed in less time than traditional methods.
- Greater accuracy: the reduction of manual steps decreases errors and dimensional variations between operations.
- Work efficiency: the use of motorised tools allows greater utilisation of machine tools, increasing the overall productivity of the workshop.
How to choose precision motorised toolholders for machine tools
When it comes to choosing the best precision motorised toolholders for machine tools, it is important to consider several factors that will affect performance and production efficiency.
- Machine compatibility: not all motorised tool holders are compatible with all machine tool models. Checking that the device chosen is designed for the type of machine used in the workshop is essential.
- Performance: Evaluate the power of the motorised tool holder according to the type of machining to be carried out. More complex machining operations or on harder materials require greater power and precision.
- Maintenance: powered toolholders, like all mechanical equipment, require regular maintenance to ensure long life and optimum performance. Choosing models that are easy to maintain or have easily replaceable components can reduce downtime.
- Additional functionalities: some tool holders offer advanced features such as numerical control (CNC), which allows tool movement to be programmed and machining times to be further optimised.
Best motorised tool holders for automatic lathes
One sector that has benefited greatly from the use of motorised tool holders is that of automatic lathes. These machines, mainly used for series production, require precision and speed in machining. Motorised tool holders achieve both these objectives, allowing continuous machining without manual intervention.
In the case of automatic lathes, motorised tool holders are often used for milling and drilling operations in addition to traditional turning. This means that complex workpieces can be completed in a single pass, significantly reducing production time.
A key advantage of motorised tool holders for automatic lathes is their ability to work on different materials without having to change tools frequently. In addition, precise tool control allows for high quality finishes, essential in industries such as aerospace, automotive and precision engineering.
Motorised toolholders for milling and turning: versatility that increases productivity
The combination of milling and turning with the use of motorised tool holders extends the production capabilities of a machine shop. These tools can be used on both conventional lathes and multifunctional machining centres, offering greater versatility in production.
The transition from one machining operation to another, such as from turning to milling, takes place smoothly, without the need to remove the workpiece from the spindle. This operational continuity not only reduces downtime, but also increases accuracy, as the risk of misalignment or errors during part transfer is avoided.
For this reason, the use of motorised tool holders for milling and turning is particularly recommended in those workshops that have to machine complex workpieces or operate in sectors where every millimetre counts, such as the automotive and aerospace industries.
In conclusion, motorised toolholders represent one of the most significant innovations in the world of modern machine shops. Thanks to their ability to increase efficiency, reduce machining times and improve precision, they are emerging as an indispensable solution for those wishing to be competitive in the market.